Custom Packaging

Design

Being first to market can be the difference between a new product's success or failure. Fabri-Kal has a thorough development process capable of rapidly guiding your idea from concept to production. Our goal is to help you bring your product to market quickly, accurately and cost effectively.

Let Fabri-Kal's Technical Center be your 'ideation' playground. Work up sketches and concepts with our industrial design specialists one day and hold prototypes the next. Fabri-Kal can create samples within weeks for test markets and focus groups on our low-volume formers. Computerized functionality testing proactively predicts a design's performance accelerating the design cycle and saving money.

Although the The "Fuzzy Front End" of the development process can consume a great deal of time, Fabri-Kal's rapid development capabilities allow your organization to continuously test and capitalize on opportunities quickly.

• Concepts, sketches, renderings by experienced engineers and industrial designers
  
• Thorough, proven NPD process with effective step by step development gates
  
• Rapid prototyping machines can deliver single cavity molds within days
  
• A stock product line to jump-start your development
  
• Experience sales and project managers with experience and passion for packaging to guide you and your team
  

Manufacture

What makes Fabri-Kal a unique and valuable supplier is our cost-effective small and large volume production capabilities. Using our Express Packaging (XP) solutions division, we can bring your concept to market quickly by utilizing smaller, less costly tooling and machinery. This allows you to 'test the waters' in a regional launch or focus group.

Fabri-Kal's capability to quickly ramp production up to our large volume facilities gives you the flexibility to respond to market pressures while the increased quantity generates advantageous pricing to fend off rivals. With services to package products throughout their lifetime and the ability to grow with partner's demands makes Fabri-Kal the favored supplier to many beloved brands.

• In-line large volume production
  
• ISO, HACCP, AIB and IMS certification for quality and process compliance
  
• 8 color printing presses and in-house graphic design
  
• CQV and TQM quality control systems
  

Express Packaging (XP)

Fabri-Kal's Express Packaging (XP) Division provides small-volume thermoformed packaging solutions to accelerate your new product's commercialization.

XP is positioned to help you bring your new product's packaging to market quickly, accurately and cost effectively by employing innovative manufacturing techniques and extensive testing equipment. XP's versatile thermoforming process is capable of manufacturing custom products from virtually any material in small to medium quantities with only a modest investment in tooling.

Low cost tooling means reduced up-front risk and a quicker return on investment for your product. Use XP to run focus groups, test markets or even support regional launches.

• Roll-stock based small to medium volume production
  
• Rapid development and quick production
  
• Reduced tooling investment
  
• Material versatility and experience
  
• Custom roll-stock extrusion
  

Service

Fabri-Kal's capabilities don't end with the manufacture of your packaging. As you begin to fill your distribution pipeline, experience the convenience of multiple order entry systems and a dedicated customer service representative.

Long-term success to our customers means keeping their lines running. As a sole source supplier to several of America's most beloved brands, Fabri-Kal ensures constant product quality, year after year. With consistently lofty service standards you won't wait on Fabri-Kal either. Fabri-Kal's own truck fleet is also available giving you the flexibility to meet deadlines and ensuring the quality of delivery services.

Fabri-Kal offers proactive technical involvement at your facility to maximize your lines efficiency while running our packaging. If an issue does occur there is 24/7 problem resolution to get you running again. We've organized our resources to streamline the packaging development process so you can focus on creating a product that will delight your customers.

Fabri-Kal's solution to packaging development is to channel your idea from concept to production as quickly as possible with our numerous tools and extensive experience. Let your creativity, and ours, run free as we expertly guide your product to commercialization.